Introduction
In the world of product packaging, meeting customer requirements while adhering to sustainability standards can be a complex challenge. At Skymark, we believe in turning these challenges into opportunities for innovation. This case study explores how we used our unique approach to problem-solving to meet a customer’s specific needs while also addressing sustainability concerns.
Background
Our journey began in 2021 when our customer approached us with a request for a premium matt finish for their product packaging. To meet this requirement, we initially offered a Matt OPP/PE laminate, using 50um SKYMAX 6546M-C. This solution also allowed for venting through a gap in the end seal, facilitating packing and transit utilising our laser score capabilities.
Challenge
There was a growing need to transition to a more sustainable, recyclable packaging solution. This was not only to meet consumer expectations for sustainability but also to mitigate the impact of the Plastic Packaging Tax and to also future proof their product regarding the upcoming EPR legislation.
Solution
In response to these challenges, Skymark’s innovative R&D team developed a laser score vent in the back of the pack. This allowed a full end seal to be applied, resolving the pack failure issue the customer had been experiencing .
But we didn’t stop there. Recognising the need for a more sustainable solution, our team developed a shift from the laminate to SKYMONO P, a recyclable material that consumers can return at store. The proposed structure is 20um Matt OPP / 30um SKYLENE 1711.
Outcome
The introduction of the laser score vent significantly improved pack integrity, eliminating the previous issues with pack failures. Meanwhile, the transition to SKYMONO P not only offers a recyclable solution, meeting consumer demand for sustainability, but also results in a 28% pack weight reduction. This helps the customer mitigate the UK Plastic Packaging Tax, demonstrating Skymark’s commitment to providing innovative, customer-centric, and sustainable packaging solutions.
Conclusion
This case study showcases Skymark’s dedication to innovative problem-solving and sustainable practices. By listening to our customers and understanding their unique challenges, we’re able to develop bespoke solutions that not only meet but exceed their expectations. At Skymark, we believe in the power of partnership and innovation to drive growth and create value.
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